videos/rl4-changeover.mp4
换模 / 调机实操
确认换模步骤是否简便、加热箱调整方式、配方调用流程。
The second-generation TEC BLOW machine integrates advanced technology and innovation across all key functions.Designed for simple and flexible operation,it ensures continues,non-stop production with a compact footprint,high output,and significant savings in heating energy and air consumption.These features meet the highest customer demands and establish TEC BLOW as a leader in blow molding technology.
TEC Blow-Solutions for PET Small Bottles
| Model | Unit | RL-4II | |
|---|---|---|---|
| Clamping System | Number of cavity | Cavities | 4 |
| Mold stroke | mm | 0-130 | |
| Stretch stroke | mm | 340 | |
| Bottom stroke | mm | 50 | |
| Cavity distance | mm | 114.3 | |
| Heating distance | mm | 44.45 | |
| Number of holder | Pcs | 126 | |
| Container | Max.container volume | ltr | 2 |
| Max. neck diameter (optional) | mm | 30/38 | |
| Max.prefrom height | mm | 140 | |
| Max.container diameter | mm | 130 | |
| Max.container height | mm | 340 | |
| Theoretical Output | B.P.H | 8000 | |
| Electrical System | Heating oven | Units | 4 |
| Box*channel | Storey | 10 | |
| Number of lamp | Pcs | 48 | |
| Heating power | kw | 57.6 | |
| Average power | kw | 19.2 | |
| Installed power | kw | 67 | |
| Voltage | V | 220V/380V/50HZ/60HZ/3phase | |
| Air System | Operating pressure | kg/cm² | 7 |
| Blowing pressure | Mpa | 3.0-4.0 | |
| High pressure air consuming | m³/min | 4 | |
| Chiller System | Temperature | ℃ | 10-15 |
| Pressure | Mpa | 0.4 | |
| Flow rate | L/min | 80 | |
| Heating power | HP | 8 | |
| Machine | Machine dimension (L*W*H) | m | 6.5*2.2*2.6 |
| Machine weight | Kg | 7500 |
The second-generation TEC BLOW machine integrates advanced technology and innovation across all key functions.Designed for simple and flexible operation,it ensures continuous,non-stop production with a compact footprint,high output,and significant savings in heating energy and air consumption.These features meet the highest customer demands and establish TEC BLOW as a leader in blow molding technology.
Mitsubishi or Innovance touchscreen +PLC,flexibly configured per customer needs. Graphical interface stores process parameters,alarm diagnostics,production data, maintenance programs, and operation videos.
Remote cloud control system enables global online connection and machine takeover. Real-time fault diagnosis and program optimization with instant cross-border response.
Utilizes a star wheel feeding system to replace the traditional mechanical turnover structure.This design ensures smoother and more stable preform feeding,enhancing overall machine performance.
Features the industry’s smallest38.1mm heating pitch technology,significantly reducing heating oven power consumption.
Utilizes Swiss imported ceramic reflectors to enhance reflection efficiency, improving overall oven performance for higher efficiency and energy savings.
Pneumatic-Free: No compressed air needed,reducing energy and complexity. High Durability:Rigid mechanical design,70% longer wear part life than pneumatic claws.
Spring-Synchronized Gripping:Flexible & precise neck-handling,no deformation during transfer.
Stretch rod driven by servo motor with rack and pinion transmission.
Equipped with IMI NORGREN high-pressure blowing valve,optional air recovery function.
All molds are manufactured from7075 aviation aluminum.The single-cavity round mold structure allows for quick and easy mold changes
The TECBLOW series features an easy-to-use,simplified user interface for intuitive machine control.The autoloading preform system incorporates a central rotation mechanism,ensuring stable heat distribution and uniform heating across the preform wall from every angle.Our most advanced transfer technology allows preforms to be picked directly from the heating oven and delivered to the blowing molds in a single step-automatically adjusting to preform distance variations.This fully electric system uses mechanical claw technology operated by servo drives,eliminating complex mechanisms and reducing spare parts usage.The same mechanical claw technology is used at the bottle take-out station after blowing,requiring no pneumatic energy,which enhances component longevity and reduces future spare parts costs for customers.
Feeding Unit
Heating Unit
Transfer Preform
Stretch Unit
Bottle Out
High Pressure
The servo motor drives the gearbox to actuate mold clamping,in synchronization with the bottom cam for fast mold opening and closing.
| Components | Brand, Country |
|---|---|
| PLC | Inovance, China |
| Touch screen | Inovance, China |
| Servo motors | Inovance, China |
| Pre-blow regulator valve | Ewo, German |
| Silencer | Smc, Japan |
| Air clean and filter | Smc, Japan |
| Stabilize valve | Parker, USA |
| Contactor | Schneider, German |
| Relay | Schneider, German |
| SCR | Watt, China |
| High pressure blowing valve 3 in 1 | Norgren, England |
| Preform blowing check sensor | Keyence, Japan |
| Proximate sensor 1 | Autonics, Korea |
| Proximate sensor 2 | Sick, German |
| Heating lamps | Haichuan, China |
| Heating reflection board | |
| Sealing cylinder | Lokwah, China |
Tell us your bottle size and target output, and our engineering team will recommend the right pet bottle blow molding machine configuration with a quotation.
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4 腔直线式,适用 100 mL–2,000 mL 水瓶 / 饮料瓶,标称 8,000 BPH。本页供客户选型与技术参考,参数可按配置定制。
先看这 6 个数字建立框架,再决定是否深读规格表。英制为近似换算。
产能说明:8,000 BPH 为 500 mL / 15 g PET 瓶坯的标称值。实际产能随瓶型、克重、加热功率配置及现场公用工程条件变化,详见瓶型案例。
按“你想确认什么”拆成 3 段短片,每段 15–60 秒,可直接跳到关心的动作,无需看完长宣传片。
确认换模步骤是否简便、加热箱调整方式、配方调用流程。
观察瓶底成型质量、出瓶流畅度与输送稳定性。
了解加热箱布局、灯管分布与瓶坯运行状态。
公制为主、关键项附英制近似值;备注列写明边界条件,避免把参考值当承诺值。
| 项目 | 公制 | 英制(近似) | 备注 |
|---|---|---|---|
| 成型组 | |||
| 腔数 | 4 腔 | 4 cavity | 型号命名来源 |
| 最大瓶容量 | 2,000 mL | 67.6 fl oz | 单腔,视瓶型 |
| 最大瓶身直径 | 110 mm | 4.33 in | 视瓶型与模具 |
| 最大瓶高 | 330 mm | 13.0 in | 视瓶型与模具 |
| 标称产能 | 8,000 BPH | 8,000 bph | 500 mL / 15 g 基准实际随瓶型、克重变化 |
| 电控与公用工程 | |||
| 总功率 | ≈120 kW | ≈120 kW | 随加热配置变化 |
| 电压 / 频率 | 380 V / 50 Hz | 可定制 | 以技术协议为准 |
| 高压空气压力 | 3.0–4.0 MPa | 435–580 psi | 按瓶型调整 |
| 高压空气消耗 | ≈2.4 Nm³/min | ≈85 CFM | 随产能变化 |
| 冷却水流量 | ≈0.8 m³/h | ≈3.5 GPM | 示例值,按现场确认 |
| 冷却水进水温度 | ≤20 °C | ≤68 °F | 建议值 |
| 机台 | |||
| 外形尺寸(长×宽×高) | 6.2×2.4×2.6 m | 20.3×7.9×8.5 ft | 示例值 |
| 重量 | ≈8,500 kg | ≈18,739 lb | 以出厂铭牌为准 |
换算说明:英制数值为近似换算,便于快速阅读;精确验收以公制参数与合同技术协议为准。
对工业设备客户来说,核心部件的品牌就是“隐性规格”。以下按功能分组,高亮项为影响稳定性与维护便利性的关键件。
品牌与型号以合同配置清单为准,部分配置可能随供应链调整;如需指定品牌,请在技术协议中注明。
用具体瓶型帮助建立产能预期,比裸参数更有参考价值。
| 瓶型 | 瓶坯克重 | 参考稳定产能 | 说明 |
|---|---|---|---|
| 500 mL 矿泉水瓶 | 15 g | 7,600–8,000 BPH | 基准瓶型,适合作为产能对比起点 |
| 330 mL 碳酸饮料瓶 | 22 g | 6,000–6,500 BPH | 需结合耐压瓶型与冷却条件确认 |
| 1.5 L 矿泉水瓶 | 28 g | 4,800–5,200 BPH | 克重与瓶型增大,产能相应下降 |
案例数据为占位示例,实际稳定产能需结合瓶坯、模具、加热配置、高压空气与冷却水条件现场实测确认。
信息越完整,配置与报价越准确。可截图转发给对接销售。
4 腔直线式吹瓶机,采用欧洲技术优化,适合高品质水、饮料瓶生产。标称产能 8000 BPH。本页为技术参数、内部结构及品牌配置参考。
从瓶坯进料到成品出瓶,各单元的细节设计决定了机器的稳定性和能耗。
标配 Inovance (汇川) 或 Mitsubishi (三菱) 触摸屏及 PLC(可按需定制)。具备工艺参数存储、报警管理、维修保养提示及操作视频等图形化功能。支持远程云控制,实现全球联网监控与快速故障诊断。
采用星轮进料系统替代传统机械手机构,运行更加平稳顺滑,显著提升了机器的整体性能,减少卡坯风险。
采用行业最小的 38.1mm 加热间距技术,大幅降低加热功耗。配备 瑞士进口陶瓷反射器,提升反射效率,进一步优化整体性能并节能。
无需压缩空气(气动免维护),降低能耗与复杂性。采用坚固的机械设计,使用寿命比气动夹具长 70%。弹簧同步夹持,传输过程中瓶坯不变形。
拉伸杆由伺服电机驱动(齿轮齿条结构)。配备 IMI NORGREN 高压吹气阀,确保高压吹气稳定,支持选配空气回收功能,降低气耗。
所有模具均采用 7075 航空铝制造。独特的单腔圆形模具结构,支持快速、简便的换模操作,减少停机时间。
公制为主,关键项附英制近似值。具体配置以合同技术协议为准。
| 项目 | 参数 | 项目 | 参数 |
|---|---|---|---|
| 合模系统 / Clamping System | |||
| 腔数 | 4 腔 | 开模行程 | 130 mm |
| 拉伸行程 | 340 mm | 底模行程 | 50 mm |
| 模腔间距 | 114.3 mm | 加热间距 | 44.45 mm |
| 容器规格 / Container | |||
| 最大容量 | 2 L | 最大瓶口直径 | 30/38 mm (可选) |
| 最大瓶坯高度 | 140 mm | 最大容器直径 | 130 mm |
| 最大容器高度 | 340 mm | 理论产能 | 8000 BPH |
| 电气与气路 / Electrical & Air | |||
| 加热区 | 4 区 | 灯管数量 | 48 根 |
| 加热功率 | 57.6 kW | 平均功率 | 19.2 kW |
| 装机功率 | 67 kW | 电压 | 220/380V / 50Hz |
| 工作气压 | 7 kg/cm² | 吹瓶压力 | 3.0 - 4.0 Mpa |
| 高压气耗 | 4 m³/min | 冷水机温度 | 10 - 15 °C |
| 冷水机压力 | 0.4 Mpa | 冷水机流量 | 80 L/min |
| 机台尺寸 / Machine | |||
| 外形尺寸 (长×宽×高) | 6.5 × 2.2 × 2.6 m | 机器重量 | 7,500 kg |
全球顶级供应链,保障机器长期稳定运行。
| PLC / 触摸屏 | Inovance, 中国 |
| 伺服电机 | Inovance, 中国 |
| 接触器 / 继电器 | Schneider, 德国 |
| 可控硅 (SCR) | Watt, 中国 |
| 预吹调压阀 | Ewo, 德国 |
| 高压吹瓶阀 | Norgren, 英国 |
| 稳压阀 | Parker, 美国 |
| 空气过滤/消音器 | SMC, 日本 |
| 密封气缸 | Lokwah, 中国 |
| 瓶坯吹气传感器 | Keyence, 日本 |
| 接近开关 | Autonics (韩国) / Sick (德国) |
| 加热灯管 / 反射板 | Haichuan, 中国 |
4-cavity linear blow molding machine, optimized with European technology for high-quality water and beverage bottles. Nominal output 8,000 BPH. Technical parameters, internal structure, and component brands for reference.
Details of each unit from preform feeding to bottle discharge determine stability and energy consumption.
Standard Inovance or Mitsubishi touchscreen & PLC (customizable). Graphical interface stores process parameters, alarm management, maintenance programs, and operation videos. Remote cloud control enables global online connection and fast troubleshooting.
Utilizes a star-wheel feeding system to replace traditional mechanical structures. Ensures smoother and more stable preform feeding, enhancing overall machine performance.
Features the industry's smallest 38.1mm heating pitch technology, significantly reducing power consumption. Equipped with Swiss-imported ceramic reflectors to enhance reflection efficiency and optimize performance.
Pneumatic-free: no compressed air needed, reducing energy and complexity. Robust mechanical design is 70% longer lasting than pneumatic claws. Spring-synchronized gripping ensures no deformation during transfer.
Stretch rod driven by servo motor with rack and pinion. Equipped with IMI NORGREN high-pressure blowing valve. Optional air recovery function available to reduce air consumption.
All molds are manufactured from 7075 aviation aluminum. The unique single-cavity round mold structure allows for quick and easy mold changes, minimizing downtime.
Metric primary. Imperial approximations for quick reading. Final data subject to technical agreement.
| Item | Parameter | Item | Parameter |
|---|---|---|---|
| Clamping System | |||
| Cavities | 4 | Mold Stroke | 130 mm |
| Stretch Stroke | 340 mm | Bottom Stroke | 50 mm |
| Cavity Distance | 114.3 mm | Heating Distance | 44.45 mm |
| Container Specifications | |||
| Max. Container Vol. | 2 L | Max. Neck Dia. | 30/38 mm (opt.) |
| Max. Preform Height | 140 mm | Max. Container Dia. | 130 mm |
| Max. Container Height | 340 mm | Theoretical Output | 8000 BPH |
| Electrical & Air | |||
| Heating Zones | 4 | Number of Lamps | 48 Pcs |
| Heating Power | 57.6 kW | Average Power | 19.2 kW |
| Installed Power | 67 kW | Voltage | 220/380V / 50Hz |
| Operating Pressure | 7 kg/cm² | Blowing Pressure | 3.0 - 4.0 MPa |
| HP Air Consumption | 4 m³/min | Chiller Temp. | 10 - 15 °C |
| Chiller Pressure | 0.4 MPa | Chiller Flow | 80 L/min |
| Machine | |||
| Dimensions (L×W×H) | 6.5 × 2.2 × 2.6 m | Weight | 7,500 kg |
Global top-tier supply chain ensures long-term stability.
| PLC / Touchscreen | Inovance, China |
| Servo Motors | Inovance, China |
| Contactor / Relay | Schneider, Germany |
| SCR | Watt, China |
| Pre-blow Regulator | Ewo, Germany |
| HP Blowing Valve | Norgren, UK |
| Stabilize Valve | Parker, USA |
| Air Filter/Silencer | SMC, Japan |
| Sealing Cylinder | Lokwah, China |
| Preform Blow Sensor | Keyence, Japan |
| Proximity Switch | Autonics (KR) / Sick (DE) |
| Heating Lamps/Reflectors | Haichuan, China |
Tell us your bottle and output target. Our engineer will reply within 1 business day.
🛡️ ✔️ We respect your privacy. Your information will not be shared.